Precision Engineering Components & Sub-Assemblies(PECSA)

PECSA has a state-of-art facility, which manufactures precision machined components and sub-assemblies for various segments such as

• Aerospace & Defence
- Aero Engine and its Accessories
- Engine propulsion and Control System
- Fuel Injection System
- Auxiliary Power Units
- Electronic Engine Controls
- Environment Control Systems
- Actuator Systems
- Gear Box Lubrication
- Compressor Blades
- Landing Gear System
- Surveillance and seeking Device
- Laser Target Designators etc.

• Oil & Gas
- Off Shore & On Shore drilling
- Seismography
- Telemetry Equipment

• Hydraulics (Automotive & Industrial)
- Fittings for Off highway equipment
- Rocker Arm Parts for Two Wheeler

The facility at PECSA is approved by various international customers such as:
• UTAS
• Pratt & Whitney
• Microtecnica
• Thales
• Rolls Royce
• Liebherr Aerospace
• Lord Corporation
• Hindustan Aeronautics Limited
• ABB
• Eaton Corporation
• SKF etc.

PECSA is accredited with the following certifications:
• Aerospace Quality Management System: AS 9100 C
• ISO 9001:2000
• OSHAS 18001
• NADCAP for NDT (Non Destructive Testing)

PECSA handles parts upto a range of Dia. 30 and 22 Cube using various grades of materials such as Aluminum Alloys, Stainless Steel Alloys, Titanium, Inconnel, Monel, Haste Alloys, Heat Resistant Alloys, Wasp Alloy, Brass, P-Bronze, Beryllium Copper, Cobalt Chromium Alloys etc.

Special Processes such various types of Heat Treatment, Surface Treatments including Coatings, Platings, Paintings etc required for the components being manufactured at PECSA are well supported by the Aerospace certified and NADCAP approved sources. 

The unit has a strong and dedicated part development centre backed with strong and qualified technical teams specific in meeting individual customer requirements, supported well with latest design platforms such as Solid Works / Uni graphics and Manufacturing softwares such as FF Cam.

The unit has acquired requisite experience to support global locations with prowess in global sourcing and Electronic Data Interchange capability. The supply chain is integrated using SAP R3 and EDI with customer portals and it also manages the ever demanding and complex delivery requirements using dynamic planning and scheduling using Plan Visage.

This facility touts the latest precision machinery :
- Turn mill Centers
- 3 Axis machining
- 4 Axis machining
- 5 Axis machining
- 6 Axis twin spindle machining
- Horizontal Machining
- Multi Spindle Operations
- Lapping & Burnishing
- Deep hole drilling
- Vertical turn mill
- EDM – Sparking, Wirecut
- High precision hard part turning
- Laser Marking

A state-of-art metrology facility in PECSA is appropriately equipped with precision instruments including:
• CMM
• Profile Projectors
• Roundness Tester
• Form Tester
• Contour Tester
• Hardness Tester
• Tool Makers Microscope
• Videographic Measuring System
• Universal Length Measuring Machine
• Ultrasonic Patch Test
• NDT – MPI & LPI
• Flow Test / Pressure Test Equipment

The Unit has received numerous customer recognitions. Some of these are:
• Continuous Improvement Award from UTC in 2008
• Exceptional Performance Award from ABB in 2009
• Best Quality Performance Award from ABB in 2011
• Excellence in Aerospace Award from SIATI in 2012

The Unit has emphasized in upgrading its knowledge base by continuously investing in quality systems and grooming some of its key personnel as change agents in the following areas :
• AS 9100 Auditors – 29 Persons
• OHSAS 18001 Auditors – 7 Persons
• NDT – Level – III – 1 Person
• NDT – Level - II – 6 Persons
• Six Sigma Black Belt – 11 Persons
• Six Sigma Green Belts – 2 Persons
• Designated Supplier Quality Representatives – 4 Persons